Gyratory crushers

Advanced technology and unrivalled performance – FLS gyratory crushers

In the roughest applications, you need the toughest solutions. FLS gyratory crushers offer robust performance with advanced technology for more productive, more efficient primary and secondary crushing. With innovative features for ease of maintenance and longer life, our gyratory crushers perform year in, year out.

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Not your standard gyro crushers

  • The lowest cost per tonne of product processed

    The TSUV Gyratory Crusher is our most efficient crusher yet, offering the lowest cost per tonne of product processed. Improved power handling capabilities allow you to process more material as ore yields decline, enabling you to remain competitive. While the crusher footprint has only nominally increased compared to previous models, maximum power handling is now up to 1500 kW – but with the advantage of optimised speed to avoid excessive wear rates.

  • Safer, easier maintenance

    The TS range – for ‘Top Service’ – allows service and maintenance to be carried out from above. The eccentric assembly, bushings and hydraulic piston are easily accessible and removed through the top of the crusher, making it not only much safer than the bottom service crusher design, but also quicker and easier to work on. Less downtime, less risk, and lower costs – it's a win-win-win.

  • High capacities – now and into the future

    Our gyratory crushers can cope with throughputs up to 15 000 tph. But it’s not just about what the gyratory crusher can do in its first year – it's about every year after that. The robust design and advanced materials of our gyratory crushers provide exceptional longevity and durability. Some of our crushers have been in operation for more than 100 years – almost as long as we’ve been in the business.

Our gyratory crushers 

 

TSUV Gyratory crusher 

The TSUV (Top Service Ultra-Velocity) gyratory crusher is our latest gyratory crusher. Designed for high capacity and performance, the TSUV has integrated Smart controls, like wear compensation and automatic mantle adjustment to maximise crushing efficiency. This latest generation builds on the strengths of earlier TS models to deliver increased speed, more power, and even easier maintenance. With capacities up to 15 000 tph, the TSUV is an ideal primary gyratory crusher and is also suitable for mining operations that require high throughput in their secondary crushing operations. 

 

TS Gyratory Crusher 

With a high quality, modern design, this durable gyratory crusher – the first in our Top Service line – was engineered from the ground up with an unwavering focus on performance, safety, maintenance and functionality, for the utmost reliability and efficiency in your projects. Easily access and remove the eccentric assembly, bushings and hydraulic piston through the top of the crusher for simpler, safer maintenance, reducing downtime and maximising productivity. The TS Gyratory Crusher is in use across the world in hard rock mining applications. 

 

NT Gyratory Crusher 

The NT Gyratory Crusher expands on the success of Fuller’s TC line, keeping all of the good stuff – the Heavy Cast-Steel Shell Sections, Forged Main Shaft and Countershaft, Robust Gearing, Generous Lubrication, Long-Life Bronze Components – and adding in more maintenance-friendly features for smoother, safer shutdowns. High motor power and matching drivetrain enable you to achieve heavy-duty crushing without moving into a larger sized crusher, keeping your crushing footprint down. 

 

Gyratory Crusher Pro 

The Gyratory Crusher Pro can handle up to 14 000 tph of hard rock in the toughest conditions – whether that’s the height of Australian summer or the depths of Norwegian winter. Built for ultimate performance and easy maintenance, this hard rock crusher excels at the crushing of medium hard to hard rock and ore in semi-mobile and stationary processing plants in ore mines and in the natural rock industry. 

Gyratory crushers to suit your application 

Model

Feed opening

Capacity

Power

Power to weight ratio

Reduction ratio

Strip down time

Maintenance

NT60 x 113 in.6000 tph1000 kW1:2.34:0.117 hoursModularised and simplified components
TSU63 x 118 in.10 000 tph1200 kW1:2.34.5:15 hoursEccentric serviced from top
TSUV72 x 130 in.15 000 tph1500 kW1:2.74.5:14 hoursRotable shells, self-aligning main shaft

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Frequently asked questions

FAQs for gyratory crushers

Gyratory crushers work by forcing rock to travel between compressive pieces of steel. The crushing head moves in a circular (or eccentric) fashion, like a spoon in a mixing bowl, pressing the rocks against the lining of the crusher. This is a compressive crushing method.

A gyratory crusher is a compressive crusher used to reduce the size of hard rock. It is called a gyratory crusher because of the eccentric (circular) motion of the crushing head.

Gyratory crushers benefit from lower power consumption than other compression crushers as well as high capacities, and a large feed opening. Gyratory crushers give a high throughput relative to their footprint.

Gyratory crushers benefit from lower power consumption than other compression crushers as well as high capacities, and a large feed opening. Gyratory crushers give a high throughput relative to their footprint.

A jaw crusher uses a crunching motion, like the workings of a jaw, to break rocks down. Gyratory crushers use an eccentric motion to press materials between the crusher head and the crusher lining, which requires less energy.