Every grinding operation has room for improvement. Increase grinding efficiency, extend wear life and maximise throughput with our grinding mill upgrades and rebuilds. Plus, benefit from increased uptime with our roller exchange services for HPGR.
Our HPGR upgrade – HPGR Pro – is a triple threat to grinding mill challenges. Delivering up to 20% more throughput, 15% less energy and up to 30% longer roller life, this upgrade benefits copper, gold, iron ore, and kimberlite operations struggling with limitations in their existing equipment. The upgrade is relatively simple – we've redesigned the HPGR rollers with a flanged design with skew limiter – but the impact is huge.
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By incorporating the latest technologies and replacing worn-out components, upgrades and rebuilds help reduce downtime, improve energy efficiency, and increase throughput. Upgrades can optimise mill feeding and discharge, minimise leakages (e.g., seals), enhance wear-resistant materials, and introduce automation, leading to more consistent product quality at reduced operational costs. Rebuilds, on the other hand, allow for a comprehensive overhaul, restoring the mill to near-new condition, addressing structural fatigue, and ensuring compliance with the latest safety standards.
Grinding mill components are subjected to extreme wear and tear, requiring regular replacement. With our exchange services, however, you don’t need to buy new components each time they get worn out – we can exchange your rollers and other parts for as-new components, giving you the reassurance of OEM quality without the cost of a new part. Exchange services are available on FLS and legacy brands and third-party HPGRs.
Greater grinding efficiency – achieved through grinding mill upgrades and rebuilds – both extends equipment life and reduces energy consumption. These improvements collectively contribute to a lower carbon footprint and a more environmentally responsible operation.
HPGR Pro: the game-changing milling and grinding equipment for major mining applications.