Raptor® cone crushers deliver consistent throughput and reliable performance in harsh conditions. Developed for the mining industry, these robust and versatile machines are the ideal choice for sand production, material and rock processing, and smaller mines where product sizes and material variety are key.
Like its predecessor (Raptor 200), the R250 has slower speed ratios, providing greater flexibility in production, along with a durable, low-profile design and the ability to be fitted onto a portable chassis. The inverted tramp release cylinders keep hydraulics cleaner than conventional designs. Unique to the R250 is the integrated countershaft box and single-head bushing, which make maintenance easier and lower costs.
The Raptor 350 operates at slower speed ratios, providing greater flexibility in production. This machine is ideal for generating high-quality products at a constant setting under consistently high loads. This model also features advanced hydraulics, ensuring protection from mechanical overload through bypass release and protecting the hydraulic cylinders should the accumulator fail. Productive and versatile, the R350 can be quickly mounted and is ideal for wheeled and skid-type chassis.
The Raptor R450 is ideal as a secondary crusher following a jaw crusher, producing more usable and saleable aggregate per tonne processed than competitive models in its class. This model can accept primary-crushed ore over a wider size range (up to 25% larger material) due to its 1.3m (52-inch head) diameter, large feed opening, high-pivot-point crushing action, and wide crushing stroke. Outstanding gradation control and a cubical output make this model an excellent tertiary crusher for aggregate, asphalt, or concrete products.
Material specifications across aggregate applications often demand precision in shaping and grading. Raptor cone crushers produce consistent gradation profiles, helping aggregate producers hit specification targets with fewer adjustments. The crushing action features a high pivot point, ensuring material is gripped quickly and pulled into the crushing zone, delivering a cubical product shape while minimising oversized material recirculation.
Long-lasting components, high-quality alloy lining options, and optimised chamber designs deliver extended equipment life, reducing changeout frequency and improving plant uptime. Features such as mainframe inspection ports, cartridge countershaft boxes, and a socket-less design provide easy access to crusher internals for faster, safer downtime.
Every crushing project is different. Our range of Raptor cone crushers is configurable to meet your application needs. So, you can operate them with the confidence that the most common challenges are being addressed, delivering excellent results at low cost.
Quarries face increasing demand for a narrow range of single-size materials. Raptor cone crushers feature a high stroke to produce a better particle shape and reduce the circulation load in a closed circuit. Because of the lower circulation load, they also produce less sand. This means less waste: a vital factor in a business when sustainability is a high priority.
Construction applications, such as highway applications and concrete production, often require precise aggregate shape, stable grading, and a uniform particle-size distribution with a minimal fine fraction. Raptor cone crushers’ products meet or exceed international standards for construction materials. In sand production, these crushers reliably manufacture washed sand that meets concrete standards, including individual rounding and minimum fines.
Raptor cone crushers effectively process recycled concrete, old asphalt pavements, and masonry into reusable stone for new construction, supporting circular economy objectives while reducing demand for new material extraction.
Raptor cone crushers handle soft rock formations, including limestone, dolomite, and similar material processing in quarrying, mining, and aggregate production environments. These crushers are built for tough use in quarrying and mining environments, delivering high throughput and reliability as a primary solution.
A low-profile mainframe design allows integration into existing plant layouts with limited headroom. The Raptor 250 is particularly suitable for portable and mobile chassis mounting. Crushing units arrive on structural frames ready for concrete foundation mounting or mobile unit installation. Hydraulic and lubrication skids are pre-wired and standardized, reducing site commissioning time. Crusher weights range from 8,917 kg (R250) to 24,470 kg (R450). Access clearances for maintenance are designed for easier head assembly removal, bowl extraction, and countershaft maintenance.
The integrated machine control system is ready for integration with most protocols and central/plant control systems.
Our comprehensive maintenance support includes routine inspection protocols, genuine OEM spare parts, and progressive rebuild programs that extend equipment life beyond initial design expectations. Meanwhile, remote monitoring services provide 24/7 crusher health tracking with proactive alerts for hydraulic pressure deviations, lubrication flow anomalies, and crushing force trends indicating liner wear progression.
FAQs for cone crushers
Benefit from comprehensive technical support throughout the equipment lifecycle. Application engineering services include material characterisation testing to match crusher configuration with specific rock types and product requirements. Meanwhile, performance optimisation programs and remote monitoring help to extend component life and maximise throughput.
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