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Achieve highest coarse and fine gold recovery with a Knelson gravity concentrator

Our gravity concentration equipment provides the most effective solution in the field of gravity separation for industry-best recovery of gold and other precious metals. Designed for versatile operation, it suits many applications and fits any circuit size.

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Compare our gravity concentrators

Model

Maximum 
Feed Capacity 
(Solids)

tonne/hr

Maximum Total Volumetric Throughput

m3/hr

Feed Density 
(Solids Weight)

%

Feed top size

Maximum 
mm

Feed top size

Recommended mm

Matrix Cone Option (Application Specific)Target Recovery Particle Size

Motor Size Range

kW
QS7010001360Up to 756.02.0

G5

G6

G7

Coarse

Coarse & Fine

Very Fine

150-375
QS48400545Up to 756.02.0

G5

G6

G7

Coarse

Coarse & Fine

Very Fine

45-75
QS40250340Up to 756.02.0

G5

G6

G7

Coarse

Coarse & Fine

Very Fine

30-56
QS30150205Up to 756.02.0

G5

G6

G7

Coarse

Coarse & Fine

Very Fine

11-19

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Key equipment features of our gravity concentrators

GX concentrating cone

Our patented GX concentrating cone lies at the heart of our latest-generation Knelson QS concentrators, an innovative step in metallurgical performance. Zone separator nozzles provide effective control and distribution of fluidisation water across the entire cone, facilitating the highest possible recovery of coarse and fine gold.

Tangential water distribution

The GX cone features tangential introduction of fluidized water into the concentrating rings, avoiding ratholing and dead spots. It also allows thorough flushing of the unit without the need for expensive and unnecessary variable frequency drives.  

Designed to eliminate vibration

We designed the Knelson gravity concentrator with a low centre of gravity and to be hung rather than supported from below, eliminating overall vibration. In contrast, similar products on the market can face problems with vibration if the feed is not properly diluted. 

Low number of parts

Knelson gravity concentrators are designed to reduce component parts, simplify construction, and reduce manufacturing time. These measures cut maintenance costs without impacting recovery rates or capacity 

Maintenance & Service of our gravity concentrators

Our Aftermarket Department offers reliable and timely supply of spares and wear parts, ensuring minimal downtime and optimal equipment performance. Our specialists are also readily available to provide ongoing operational support. Whether it’s technical advice, troubleshooting or circuit optimization, we work closely with mine site teams to ensure the longevity and efficiency of the equipment throughout its lifecycle.   

Additionally, we offer comprehensive support services, including circuit audits, preventive maintenance programs, training for mine operators and maintenance personnel, and detailed reporting on equipment performance. Our goal is to help maximise productivity, minimise downtime, and ensure the safe and efficient operation of our clients’ mining assets.

Complete gravity circuit operations

Downstream processing of gravity-produced concentrate involves leaching. For a seamless gravity circuit operation, we recommend the Consep Acacia intensive cyanidation system. Featuring an up-flow fluidised reactor specifically designed for the leaching of Knelson concentrates, the Consep Acacia system creates the ideal solid-liquid interaction, maximising gold leaching reaction kinetics without the need for mechanical agitation, and typically achieving recoveries of more than 95%, often over 98%. Over 20 years, it has become the market leader in its field, maintaining an unblemished installation success rate with its reliability, simplicity and productivity.

Frequently asked questions

FAQs for Gravity Concentrators

Knelson concentrators use the centrifugal force and fully fluidized cones to enhance gravitational separation of free gold particles. 

Knelson concentrators are highly efficient at recovering free coarse and fine gold, achieving industry best recovery rates of up to 98%.

The Knelson Concentrator is highly configurable and available in a range of model sizes that will suit any hard rock or alluvial mining operation. With capacity range from laboratory scale up to 1000 tonnes of solids per hour, and feed densities up to 75% w/w solids. 

Knelson concentrators are installed in various applications, including closed-circuit grinding, open circuit applications, regrinding mills, flotation concentrates and tails. Other applications include precious metals recovery, such as silver and platinum group metals (PGMs). 

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