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Crushing consumables

Increase efficiency with OEM quality crusher wear parts

You deserve the best protection for your crushers and with our expertise, that’s exactly what you get. FLS crusher wear parts and tooling shield your critical operations from failure, optimise productivity, and boost efficiency. We keep your operations running at their best, so you can focus on what matters most.

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Key benefits of crusher wear parts

  • Minimise downtime and maximise safety

    Increase wear life and reduce time spent on maintenance with innovative solutions developed in response to customer demand. For example, our Rock Box spider arm liner was developed to protect against wear and increases total wear life by up to 300%. Also, our advanced concave mounting rack is designed to make concave installation easier and safer and reduces concave installation time by up to 50%.

  • New alloys increase wear performance

    We draw on our material expertise as an OEM to select the right alloys for every wear part in your application. For example, the Metal Matrix Composite (MMC) has been proven to last up to 3x longer compared to mono castings.

  • Data-led decision making improves uptime

    3D laser scanning and analysis techniques track wear behavior, allowing precise adaptation of the crushing chamber. Data-led design supports goals like increasing throughput or reducing power consumption and can increase wear life by up to 100%. We also select the best alloys for your application, optimizing performance, productivity, and uptime, so you can meet customer demand safely and efficiently.

Customer-centric design

Our approach is customer-focused and technology-driven. We begin with a detailed review of your current situation and challenges to ensure that each wear part is optimised to the unique requirements of your specific application. This bespoke approach, coupled with a customised material selection aligned with the existing production conditions, is the cornerstone of our commitment to maximising service life, minimising downtime, and ultimately increasing operational efficiency.

Less waste, less downtime, less impact

Choosing longer-lasting, better performing mining consumables not only supports your ambition to optimise overall crusher efficiency, but also creates a positive action for the environment. When wear parts last longer, the asset creates less waste and  the consumption of new materials and the environmental burden of their manufacture is reduced.

Safer shutdowns

Safety is also an important consideration when choosing crusher wear parts. By extending wear life, downtime is reduced, and safety outcomes improve. Plus, specialist maintenance tools make it possible to perform maintenance without putting personnel into the crusher, reducing risk and enabling you to achieve up to 75% less downtime.

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Frequently asked questions

FAQs for crusher wear parts

A crusher wear part is a critical component of any crushing equipment that comes into direct contact with the material being crushed and its wear and tear can significantly impact equipment performance and maintenance costs. For crushers, this would include mantles, crusher liners, caps, and more.

There are many factors that go into this question, but to begin you must understand the operational context of the parts. This will enable you to define the right steps for the requested improvement and will help identify the right wear parts for the job – the right size, shape, alloy and thickness. A 3D scan can help you with this. After that, the operation and maintenance of the crusher have the most impact on wear life. Digital tools such as the OSS measurement tool can help you ensure that operation is optimised for maximum crushing efficiency and wear life.

Yes, our crusher wear parts are designed to fit into all brands of crushers. We recommend a trial comparison, which our experts can help arrange.