Upgrades, rebuilds and exchange

Extend screen operating life with screen, rebuild & exchange services

When your screen is approaching the end of its life, trust the OEM to restore screen efficiency. Our rebuild and exchange services enable you to take advantage of our process and mechanical expertise, to improve screen efficiency and extend equipment life by up to 5 years.

Key benefits of screen upgrades, rebuilds and exchange

  • Reduce costs with screen rebuilds

    Screens suffer intense wear and tear over an average life of around 5 years. But at the end of this time, you don’t need to scrap your screen – you can rebuild it. Rebuilding restores screen performance and improves screen efficiency without subjecting you to the long lead times and large capital cost of a new screen. Replacing worn components at the appropriate time will bring the whole machine back to as-new condition and depending on the commodity could extend the operating life for an additional 5 years.

  • Swift replacement ensures high availability

    Whether you’re opting for a one-off rebuild or participating in our parts exchange programme, you can benefit from faster turnaround on screen components and greater predictability in your maintenance programme. Screen rebuilds are scheduled based on visual inspections and non-destructive testing and can be completed onsite during a maintenance shutdown.

  • Quality comes with experience

    Mine sites globally face a skills gap, making it difficult to maintain equipment to required standards. As the OEM, we have extensive knowledge of our equipment and run intensive training programs to keep our expertise current. This enables our engineers to perform high-quality, quick, and safe rebuilds. We also assist in maintenance planning, helping you avoid component failure and its impact on other parts of your process.

Our process

We optimize equipment lifespan through strategic maintenance, timely rebuilds, and seamless parts exchange solutions.

  1. 1

    Conduct site inspection

    Begin with a thorough on-site inspection to assess equipment condition and performance.

  2. 2

    Perform non-destructive testing

    Utilize non-destructive testing to identify potential issues without impacting current operations.

  3. 3

    Assess repair and maintenance needs

    Based on findings, determine the necessary repairs, timeline, and ideal maintenance solutions.

  4. 4

    Define optimal solutions

    Identify whether new equipment, upgrades, or rebuilds are the best fit for the identified needs.

Rebuilding the future of mining

It’s not just a mining problem – it's a global problem. When something is worn out, it’s usually thrown away. But we’re trying to change that. Rebuilding and exchanging screens and screen components is one way we can all combat waste and prevent unnecessary expenditure of resources on parts that can easily be given new life.

Want to talk? Reach out to our experts

Frequently asked questions

FAQs for screen upgrades, rebuilds and exchange

Screens should be rebuilt after critical components such as cross members, drive beams and side plates have operated for a predetermined number of operating hours.

Screening efficiency is a function of feeding the screen according to its design capacity, impacting the correct energy to this material and to have good quality and well-maintained screen media.