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Digital services for mining

Maximising plant potential with digital mining services

Digital transformation enables greater accuracy, improved productivity and reduced downtime. From monitoring asset health to = asset optimisation, our global network of experts utilises the latest digital tools and a comprehensive suite of services to enhance productivity, reduce downtime and increase efficiency.

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Asset optimisation

PerformanceIQ® Hub

Process automation

Mining’s digital transformation reduces downtime 

Digitalisation has brought mining a wealth of opportunities to proactively address maintenance issues and identify performance gaps. Through a combination of digital tools and expert analysis, minerals processing plants can predict part failure long before it occurs, enabling your maintenance team to step in with preventive actions in a timely and cost-effective manner.

Those same services can identify ‘repeat offenders’, allowing you to get to the bottom of what is causing excessive wear or unplanned downtime so that you can avoid it in the future.

 

Mining digitalisation across the full flowsheet

  • Crushing

    Monitor crusher performance from the safety of your control room – or even on your mobile device – with Asset Health & Insights. Data gathered from sensors and vision systems can be used to optimise crusher performance and monitor wear.

  • Filtration

    Maximise solid-liquid separation efficiency and optimise water recovery with our digital solutions to monitor moisture level and cake height.

  • Flotation

    Combine digital tools like PlantVision with our flotation experts for optimised performance, enhanced material recovery and greater uptime.

  • Hydrocyclones

    Smart Cyclone, our process control solution, helps you get ahead on maintenance, recognise roping patterns and cuts costs while optimising the hydrocyclone operation.

  • Milling

    Digital tools like LoadIQ and Asset Optimisation services help optimise grinding efficiency. Talk to us about your grinding operation and we’ll help you identify performance gaps and opportunities. Plus, reduce downtime with wear sensors and Asset Health services.

  • Screening

    Maintain screening efficiency and minimise maintenance costs with digital services such as Asset Health Services.

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Frequently asked questions

FAQs for digital mining services

In mining, digitalisation is the implementation of digital technologies to replace analogue tools. For example, the use of vision systems to replace (or more likely enhance) manual visual inspections.

In the mining industry, digital transformation enables greater accuracy, improved productivity and reduced downtime. This is because digital tools can act and react much more quickly than people, and with greater precision.

Digital tools and services can improve mining productivity in many ways. One example of this is process control. Manual process control relies on an operator acting appropriately and reacting quickly to changes in the system. Automated process control reacts much more quickly, does not require thinking time, is not slowed down by tiredness or shift changes, and does not make mistakes.

Technology is enabling miners to increase material recovery, in spite of the increased presence of low-grade ore. Digital tools and automation are also reducing mining’s environmental impact by, for example, increasing operational efficiency and improving water recovery.