Enhance your operation

Increase productivity and uptime with advanced process control

When you’re coping with complex ore variability and high energy costs, you need a solution to help you maintain process stability and increase efficiency. Choose our advanced process control solution – and increase productivity, reduce energy consumption, and maximise uptime.

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Key benefits of advanced process control

Advanced Process Control (APC)

FLS APC is designed to answer the challenges and priorities of today’s mineral processing plants. It’s a customisable and comprehensive system that can be used across the flowsheet to:

  • Increase performance.
  • Stabilise processes.
  • Manage and correct process disruptions.
  • Minimise wear.
  • Reduce operational and maintenance costs.
  • Optimise mill load.

This advanced process control software can measure all the inputs, model all the outputs and adjust your process parameters accordingly, in a proactive way, thus stabilising the process flow, balancing the circuit load, and protecting equipment, all while ensuring your product quality is protected.

This also enables you to develop a uniform operation strategy that outlines the best way to run the plant. Once this strategy has been established, training new operators becomes much easier.

Tailored solutions for every task

FLS APC software includes a suite of technologies based on model predictive control (MPC) and fuzzy logic rules that allows you to tailor functions to meet your unique requirements. The system uses the best control technology for each task – e.g.  an advanced Multi Input Multi-Output Model-based Predictive Controller (MPC) has proven to be successful to achieve the best possible grinding efficiency.

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Maintenance & service of advanced process control

Optimising a manufacturing process is not a one-time activity. It requires regular focus to maintain reliability and adapt to changing conditions. A continuous improvement approach can result in enhancing results over the long term.

We provide long-term support to help ensure efficient operations throughout the lifetime of the plant.

Frequently asked questions

FAQs for advanced process control

An advanced process control system utilises modelling and machine learning to automatically control equipment and processes, such as grinding. Because it makes automatic adjustments with speed and precision, it optimises efficiency and helps reduce downtime.

Yes, an APC system can upgrade any mine site and can be customised per each customer’s operation.

A Process Control System (PCS) in mining manages individual variables like temperature and pressure to maintain stable operations. In contrast, an Advanced Process Control (APC) system optimises multiple variables simultaneously using advanced algorithms and real-time data, leading to improved efficiency and performance.

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